Sheet1

Sample X1 X2 X3 X4 X5 X6 X7
1 20.1 19 20.9 22.2 18.9 18.1 21.3
2 19 17.9 21.2 20.4 20 22.3 21.5
3 22.6 21.4 21.4 22.1 19.2 20.6 18.7
4 18.1 20.8 17.8 19.6 19.8 21.7 20
5 22.6 19.1 21.4 21.8 18.4 18 19.5
6 19.1 19 22.3 21.5 17.8 19.2 19.4
7 17.1 19.4 18.6 20.9 21.8 21 19.8
8 20.2 22.4 22 19.6 19.6 20 18.5
9 21.9 24.1 23.1 22.8 25.6 24.2 25.2
10 25.1 24.3 26 23.1 25.8 27 26.5
11 25.8 29.2 28.5 29.1 27.8 29 28
12 28.2 27.5 29.3 30.7 27.6 28 27
13 28.2 28.6 28.1 26 30 28.5 28.3
14 22.1 21.4 23.3 20.5 19.8 20.5 19
15 18.5 19.2 18 20.1 22 20.2 19.5
16 21.4 20.3 22 19.2 18 17.9 19.5
17 18.4 16.5 18.1 19.2 17.5 20.9 19.6
18 20.1 19.8 22.3 22.5 21.8 22.7 23
19 20 17.5 21 18.2 19.5 17.2 18.1
20 22.3 18.2 21.5 19 19.4 20.5 20
21 20.1 19 20.9 22.2 18.9 18.1 21.3
22 19 17.9 21.2 20.4 20 22.3 21.5
23 22.6 21.4 21.4 22.1 19.2 20.6 18.7
24 18.1 20.8 17.8 19.6 19.8 21.7 20
25 22.6 19.1 21.4 21.8 18.4 18 19.5
26 19.1 19 22.3 21.5 17.8 19.2 19.4
27 17.1 19.4 18.6 20.9 21.8 21 19.8
28 20.2 22.4 22 19.6 19.6 20 18.5
29 21.9 24.1 23.1 22.8 25.6 24.2 25.2
30 25.1 24.3 26 23.1 25.8 27 26.5
31 25.8 29.2 28.5 29.1 27.8 29 28
32 28.2 27.5 29.3 30.7 27.6 28 27
33 28.2 28.6 28.1 26 30 28.5 28.3
34 22.1 21.4 23.3 20.5 19.8 20.5 19
35 18.5 19.2 18 20.1 22 20.2 19.5
36 21.4 20.3 22 19.2 18 17.9 19.5
37 18.4 16.5 18.1 19.2 17.5 20.9 19.6
38 20.1 19.8 22.3 22.5 21.8 22.7 23
39 20 17.5 21 18.2 19.5 17.2 18.1
40 22.3 18.2 21.5 19 19.4 20.5 20
41 25.1 24.3 26 23.1 25.8 27 26.5
42 25.8 29.2 28.5 29.1 27.8 29 28
43 28.2 27.5 29.3 30.7 27.6 28 27
44 28.2 28.6 28.1 26 30 28.5 28.3
45 22.1 21.4 23.3 20.5 19.8 20.5 19
46 18.5 19.2 18 20.1 22 20.2 19.5
47 21.4 20.3 22 19.2 18 17.9 19.5
48 18.4 16.5 18.1 19.2 17.5 20.9 19.6

Methods of Quality Improvement

Use Excel

The data set shows 48 samples (for 48 hours) of size n=7 collected to test the production process of a filling machine for soft drink bottling. The target filling is 20 fluid ounces.

Task:

Select a random sample of 24 hours of data. [Feel free to do it manually, if you cannot use the sample selection procedure in the software. ] Using the sample data, accomplish the following:

Part 1

1. Construct an x-bar chart. Need to use graph paper.

2. Calculate and plot the centerline and upper and lower control limits for the charts.

3. Calculate and plot the A, B and C zone boundaries of the x-bar chart.

4. Plot the 24 sample means on the x-bar chart.

5. Based on x-bar findings, is the process under statistical control? Explain and justify your answer.

Part 2

6. Construct an R-chart. Need to use graph paper.

7. Calculate and plot the centerline and upper and lower control limits for the charts.

8. Calculate and plot the A, B and C zone boundaries of the R-chart.

9. Plot the sample ranges on the R-chart.

10. Analyze the pattern of the R-chart.

11. Based on R-chart findings, is the process under statistical control? Explain and justify your answer.

Part 3

12. Theoretically, what is the difference between x-bar chart and R-chart? Explain briefly.

13. How are they used? That is, what is their purpose? Explain briefly.

Part 4

14. Compare the findings from your x-bar chart and R-chart.

15. Explain why rational sub-groupings are used in constructing control charts?

16. What are the major findings from the study? Explain briefly.

17. What are your conclusions from the study? Explain briefly.

Report:

Write a report, following the steps given above. Also, include the Excel printouts.

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